About Akshayam Controls & Automation

We manufacture a wide range of electrical control panels designed for industrial and commercial applications.

Our solutions are developed based on electrical load requirements, motor control requirements, automation needs, safety considerations, and project specifications. Assemblies are rated up to 6300 A with 50 kA short-time withstand for one second and constructed in Forms 1 through 4b to IEC 61439-1 and IEC 61439-2.

Our PCC Panels (Power Control Centre Panels) are designed for efficient power distribution and control in industrial facilities.

PCC panels can be customized according to project requirements, electrical load, incomer configuration, outgoing feeders, protection requirements, and power distribution architecture. Busbars are sized to the temperature-rise limits of IEC 61439-1 for the actual current the assembly will carry.

Our MCC Panels (Motor Control Centre Panels) are designed for centralized motor control and protection.

We provide suitable MCC panel configurations for industries where multiple motors and electrical equipment need reliable control, protection, and monitoring. Form 4b separation permits any individual feeder to be isolated and worked upon while the remainder of the assembly stays energised.

Our APFC Panels (Automatic Power Factor Correction Panels) help industries manage power factor and improve electrical energy efficiency.

These systems are designed based on the customer's electrical load profile and power requirements, with capacitor-duty contactors and detuned reactors where harmonic loading from variable frequency drives would otherwise shorten capacitor life.

Our VFD Panels provide controlled motor operation by regulating motor speed and improving process control.

VFD-based solutions are suitable for applications where variable motor speed, controlled starting, energy efficiency, and improved process performance are important. Panels are sized with thermal headroom appropriate to the installed ambient, with line and load reactors where cable length requires them.

We provide PLC Automation Panels and Industrial Automation Solutions for applications that require automated monitoring, control, sequencing, and process management.

Our automation solutions can be customized according to machine requirements and industrial processes, integrating PLC, HMI and SCADA with isolated analogue and digital I/O and segregated power and signal routing. We focus on providing user-friendly, reliable systems.

Our AMF and ATS Panels are designed for automatic power source management and generator changeover applications.

These solutions help manage the transition between mains power and generator power automatically, with four-pole changeover under electrical and mechanical interlock, adjustable transfer timing and engine start-stop sequencing.

We provide DG Synchronization Panels for applications where multiple diesel generators need to operate together with controlled load sharing and synchronization.

Real and reactive power are shared on a per-unit basis, permitting generators of dissimilar rating to be paralleled without overloading the smaller set. The paralleling sequence and load-sharing response are simulated on the bench before dispatch. We also commission DG and Solar PV hybrid synchronization schemes.

We fabricate acoustic enclosures for diesel generator sets of any rating, engineered to hold 75 dB(A) at one meter from the enclosure surface — the limit specified under CPCB noise standards.

Construction is in pre-treated, powder-coated CRCA sheet with acoustic infill and perforated internal lining, supplied with residential-grade exhaust silencer, engineered radiator airflow path, lockable service access, internal illumination and externally accessible emergency stop.

A substantial part of this work is retrofit — enclosing existing open sets where a plant has received a pollution control board notice or a residential noise complaint. We survey the installation for radiator airflow, exhaust routing and service access, and fabricate to the actual site constraint rather than to a standard size. Alongside enclosures we build noise-proof operator cabins for production floors where sound pressure beside compressors, presses and textile machinery exceeds a workable threshold.

Our AC and DC resistive load banks apply a controlled artificial load to a generator or UPS so its performance can be verified without depending on plant load. They are used for acceptance testing of new generator sets to ISO 8528-6, for commissioning proof, and for the periodic full-load trials that prevent wet stacking in standby sets that normally run lightly loaded.

Units are manufactured with helical resistor elements, forced-air cooling under airflow interlock and over-temperature protection, and step-switched loading operated from the local panel or by remote control. Our 60 kW unit, for example, is switched in 1, 2, 4, 5 and 8 kW steps across three balanced phase banks, giving fine control across the full load range. Capacity, step resolution and configuration are built to your requirement in portable, fixed and rack-mountable arrangements.

A purely resistive load at unity power factor loads the engine but barely exercises the alternator's excitation system and reactive capability. A generator that performs correctly under resistive test can still fail under an inductive industrial load. RLC load banks combine resistive, inductive and capacitive elements to load engine and alternator together, in the manner the installation actually will.

These units are specified where acceptance testing must reflect realistic operating power factor rather than laboratory conditions — for industrial installations carrying substantial motor loads, and for commissioning where the customer or consultant requires proof of performance across the full power factor range.

RCD load banks provide resistive and capacitive loading for applications where leading power factor conditions must be tested — including UPS systems, data centre installations and generators supplying capacitive-dominant loads.

Configuration and capacity are built to the specific test requirement.